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SCIENCE AND TECHNOLOGY
BACKGROUND
The Environmental Management program has a mission to manage and direct focused,
solution-oriented technology development. The program uses a systems approach
to achieve its goals: reducing waste management life-cycle costs, reducing
risks to people and the environment during and after cleanup, and solving
cleanup problems that currently have no solution. The program has identified
five major problem areas requiring technology development: mixed waste, tank
waste, contaminated soils and ground water, landfills, and decommissioning
facilities. The Office of Science and Technology formed teams for each of the
five areas to concentrate technical efforts. In addition, the Office of Science
and Technology formed three discipline-oriented, crosscutting technology
programs that provide technology systems to the five focus areas.
Budgetary constraints make cost reduction critical. Potential cost savings are a
key factor in allocating technology development funds to the focus areas and
the crosscutting programs. Potential savings also give regulators and
stakeholders information useful for evaluating the value of a new technology.
The Office of Science and Technology is currently supporting the development of
approximately 170 technology systems. Of these, approximately 120 have cost
savings as a primary objective. Thirty-seven of these 120 technology systems
serve as the basis for estimating cost savings in the analysis of the 1996 Base
Case. Table F.1 displays the 37 technologies by focus and crosscutting program
area.
COST SAVINGS REALIZED THROUGH
TECHNOLOGY DEVELOPMENT
The projected savings in the Base Case life-cycle cost of $227 billion is $15 to
$20 billion, assuming 37 emerging technologies demonstrated by the Technology
Development program during 1990-1999 are implemented across the Department of
Energy complex. The total investment for this decade in the entire Technology
Development program, not just in the 37 technologies, is $3 billion. No savings
estimates were made for later decades.
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Table F.1. Technology Systems/Subsystems Used to Estimate Potential Cost Savings
| Plumes Contamination Focus Area
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Dynamic Underground Stripping
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Horizontal Environmental Wells
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In Situ Bioremediation
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Recirculating Wells
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Resonant Sonic Drilling
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Passive Soil Vapor Extraction
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Thermally Enhanced Vapor Extraction System
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LASAGNATM
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In Situ Anaerobic Bioremediation
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In-Well Vapor Stripping (NoVocs)TM
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Automated Control System for Soil Vapor Extraction
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| Landfill Stabilization Focus Area
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Material Handling and Waste Conveyance System
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Barriers for Subsurface Containment of Buried Waste
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Alternative Landfill Cover Demonstration
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Containment of Contaminants through Viscous Liquids
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Cryocell Technology for Barriers
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Innovative Grout (In Situ Stabilization)
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Selected Retrieval
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In Situ Vitrification
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| Decontamination and Decommissioning Focus Area
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Conversion of Asbestos-Containing Material into a Nonregulated Material
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The Beneficial Reuse of Radioactively Contaminated Scrap Metal
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Advanced Worker Protection System
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Pipe ExplorerTM
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| Mixed Waste Focus Area
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Macroencapsulation of Mixed Waste
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Stainless Steel High-Efficiency Particulate Air Filter
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Plasma Hearth System
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Combustion Melting Vitrification System
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| Tanks Focus Area |
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Cesium Separation from Radioactive High-Level Waste by Crystalline
Silico-Titanate Ion Exchange Resin
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Cesium Separation from Radioactive High-Level Waste by Resorcinol-Formaldehyde
Ion Exchange
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Enhanced Sludge Washing of Radioactive High-Level Waste
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| Characterization, Sensors, and Monitoring
Technologies Crosscutting Program
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Laser-Induced Florescence Imaging (LIFI)
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Cone Penetrometer Technologies
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Electrical Resistance Tomography Subsurface Imaging
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Expedited Site Characterization (ESC)
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Fiber Optic-Based Beta Scintillator Sensor
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| Efficient Separations and Processing Crosscutting Program
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High-Temperature Vacuum Distillation Separation of Plutonium Waste Salts
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| Robotics Crosscutting Program
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Contaminant Analysis Automation (CAA)
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ASSUMPTIONS
The Office of Science and Technology made the following assumptions to develop
projected cost savings which are attributable to technology development and
summarized in the results section below:
(1) Projected technology development cost savings are based on replacing
existing technologies assumed in the Base Case. Cost savings are proportional
to the scope of the program. Thus, technology development cost savings for the
highest land-use case in the sensitivity analysis will be greater than that for
the Base Case.
(2) Technology development cost savings are based on projected cost savings from
37 of approximately 170 technology systems, of which 120 technology systems
have identified cost reductions as their primary goal. The selected 37
technology systems/subsystems are at a more mature level of development than
those not selected. In the private sector, about one in three technologies
under advanced development - at the same relative stage of research
demonstration as these selected 37 systems - is likely to be a commercial
success. Therefore, selecting the most promising 37 out of 120 technology
systems to estimate the aggregate potential cost savings should be a reasonable
assumption. Consistently, the total investment for the development of over 170
innovative technology systems/subsystems during the period FY 1990 to FY 1999
has been estimated to be approximately $3 billion (1996 constant dollars).
(3) Projected cost savings affect only direct environmental management costs.
Indirect and support costs are not affected.
(4) Savings from the 37 technologies accrue over the entire environmental
management life-cycle. Potential savings from future substitutions of even more
cost-effective (not yet developed) technology systems/subsystems are not
included.
(5) Cost savings are calculated using conservative "success coefficients." These
are technology-specific, judgment-based reductions to savings, which recognize
that regulatory and technical uncertainties associated with new technologies
will reduce the probability of their successful application in all cases.
(6) In all cases, the detailed calculations of the individual technology system
cost study are individually subject to changes as cleanup plans and scenarios
become finalized and articulated. In addition, full-scale demonstration will
provide updated cost and performance data that will affect the individual
technology system cost studies. However, the projected overall or aggregate
level results remain valid because of the influence of conservative factors,
such as the "success coefficients."
METHODOLOGY
Estimating potential cost savings from the successful application of the 37
emerging technology systems/subsystems is a three-step process. The process is
necessarily predictive in nature because the 37 technologies have not had
sufficient production application to build detailed historical cost and
performance data bases. As a result, the cost savings projection estimate
methodology uses conservative assumptions and practices to avoid overestimating
the potential cost savings.
Development of Alternative Technology System Use Scenarios
The first step in the process is developing an implementation scenario for each
of the 37 alternative technology systems. These scenarios will serve for
comparison with existing technology systems that underlie environmental
management costs in the Base Case. Ultimately, cost savings will be realized
when the Department substitutes alternative technology systems that will
realize cost reduction for existing baseline technology systems that are used
to build up costs in the Base Case. Figure F.1 illustrates an example
alternative technology system - in situ bioremediation; it would substitute for
an ex situ air stripping pump-and-treat system for ground water contaminated
with volatile organic compounds. For each potential substitution, the
preliminary condition (for example, contaminated ground water) must be
equivalent for both systems, and the end product of the alternative system must
be equivalent to or better than the end product of the existing system.
Figure F.1. Example of Comparable Technology System
For each pair of comparable application scenarios, life-cycle costs to
construct, operate, and maintain an operating-scale system are estimated. Unit
costs for each system are derived by dividing total life-cycle costs of each
system by the volume of waste or contaminated media treated. Uncertainties in
costs for emerging technologies result in estimates with confidence ranges
usually between -30 and +50 percent. To preserve the conservative nature of the
projected savings estimate, the upper end of the range is typically employed.
Dividing the unit cost estimate for each alternative technology system by its
existing technology system counterpart produces a life-cycle unit cost
reduction factor for each of the 37 technology systems.
Application of Unit Cost Reduction Factors
Base Case life-cycle costs are composed of cost elements from each of the three
major functional elements.
| Waste Management |
Treatment, storage, or disposal of a specific waste type
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| Environmental Restoration
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Operable Unit |
| Nuclear Material and Facility Stabilization
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Facility |
To calculate projected potential savings for specific cost elements, the type
and volume of waste or contaminated media involved and the existing technology
system to be employed must be identified. Potential savings are only available
to the subset of cost elements that employ an existing technology system for
which there is an applicable alternative technology system/subsystem.
Multiplying the direct unit cleanup costs for the existing technology by the
unit cost reduction factor and the volume of waste or contaminated media to be
treated in a cost element for which an alternative technology system exists
results in a "raw" projected cost savings for that cost element.
There are instances where more than one of the 37 alternative treatment systems
can substitute for an existing technology system in a cost element. For
example, both in situ bioremediation and in-well vapor stripping could
substitute for ex situ pump-and-treat air stripping of contaminated ground
water. Site-specific conditions will usually dictate which substitution is
optimal. Nevertheless, to preserve the conservative nature of the projected
cost savings, the alternative technology system with the lowest unit cost
reduction factor (least amount of estimated potential savings) is always
substituted for each existing baseline technology system where multiple
substitutions were possible.
Use of "Success Coefficients"
Raw projected cost savings for each applicable cost element are adjusted using
conservative "success coefficients." These are technology-specific,
judgment-based reductions to savings related to the recognition that regulatory
and technical uncertainties associated with new technologies may reduce the
probability of their successful application in all cases. There are three areas
in which a success coefficient is applied: 1) technology applicability, because
data are sometimes incomplete regarding waste characterization, planned action
by the sites, and the emerging technology performance and cost, 2) stakeholder
and regulator acceptance, and 3) site-specific institutional and schedule
constraints. The Office of Science and Technology Development assigned a
coefficient ranging in value from zero to one (most are in the range of 0.5 -
0.9) for each of the three factors above for each of the 37 technologies. To
calculate projected cost savings for specific cost elements, raw projected cost
savings are adjusted by each of the three success coefficients for a given
emerging technology system.
RESULTS
Conservative projected cost savings from the Science and Technology Development
program, for the first decade's $3 billion investment, are estimated in the
range of $15 to $20 billion for the Base Case. The range of potential savings
is attributable to the associated range of "success coefficients" used by the
cost engineers and system technologists in their calculations. Relative to
expenditure profiles, these savings are estimated to have a slight impact on
the Base Case treatment and remediation expenditures before 1998, but the
estimated savings will increase to a level equal to approximately 13 percent of
projected treatment and remediation expenditures for the remainder of the
environmental management life cycle. Because these estimated cost savings are
related to existing treatment and remediation systems and their scheduled
implementation, most of the savings will be realized from 2000 to 2030.
Although the technology systems in this analysis are at various stages of
development, the selected suite of 37 innovative technology systems will
presumably be fully developed and implemented during the 1990 to 1999
timeframe.
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Appendix -A2- / -B- /
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-G- / -H- / Glossary
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