Surveillance and Maintenance
RBSM
The Requirements Based Surveillance
and Maintenance Review Process
Surveillance and
Maintenance Overview
Overall direction for surveillance and maintenance of excess facilities is
addressed in DOE G 430.1-2,
IMPLEMENTATION GUIDE FOR SURVEILLANCE AND MAINTENANCE DURING FACILITY
TRANSITION AND DISPOSITION
. In addition, the change in mission and operation of an excess facility should
stimulate a review of surveillance and maintenance to determine what
efficiencies can be gained as a result of the change. Such a review can be
applied to facilities that undergoing stabilization, those intended for
deactivation, and others destined for decommissioning. The material that
follows provides insights and methods for conduct of such reviews.
What is RBSM and why do I
need this process?
| Significant S&M costs are associated with the
caretaking of Department of Energy (DOE) facilities. In fact, analyses have
shown that as much as 71% of a facility's programmatic funds may be consumed by
surveillance and maintenance activities, many of which may be unnecessary or
excessive. |
| A requirements based review of surveillance and
maintenance (S&M) can lead to a reduction in S&M costs which can then
be reallocated to deactivation activities. Typically, facilities have focused
more on how to do tasks more efficiently as a means to reduce costs when the
emphasis should initially be directed on determining whether these tasks
need to be performed in the first place. |
|
What is needed is a systematic process to establish a means for
conducting S&M reviews and that will aid managers in understanding what
drives the activities being done at their facility and how those drivers impact
costs and their ability to get work done. The Requirements-Based Surveillance
and Maintenance (RBSM) Review Process is an evaluative methodology that
addresses the following objectives:
-
To provide a systematic review method that can be easily used for
a wide range of activities.
-
To categorize activities based on cost reduction opportunities
through a reduction in the required work.
-
To provide the information needed to prioritize and allocate
resources to improve the efficiency of S&M activities.
-
To identify the bases (drivers) for conducting an activity and
evaluate the conformance of the activity to the driver requirements.
The scope of the RBSM Review Process focuses on surveillance and
maintenance activities. The following are definitions for surveillance and
maintenance activities as defined in the EM budget B&R code structure:
-
Surveillance - any activity at a facility that involves the
scheduled, periodic inspection of a facility, equipment, or structure required
by Federal and State environmental, safety, and health laws and regulations,
and by DOE Orders. The purpose of surveillance is to demonstrate compliance,
identify problems requiring corrective action, and determine the facility's
present environmental, radiological, and physical condition. More specifically,
surveillance includes activities to be performed to determine the operability
of critical equipment, monitor radiological conditions, check safety-related
items, provide for facility security controls, and assess facility structural
integrity.
-
Maintenance - any activity performed at a site or facility on a
day to day basis that is required to sustain property in a condition suitable
for the property to be used for its designated purpose and includes
preventative, predictive, and corrective (repair) maintenance.
(Note: While corrective maintenance activities are defined as S&M, they are not
candidates for review under the RBSM Review Process. These activities are
performed on an as-needed basis and are driven by the condition of facilities
or equipment, not requirements which specify the periodicity of performance.)
Taken together
, these categories of activities comprise Surveillance and Maintenance
(S&M). S&M is defined as an activity or set of activities at a site or
facility that result in the effective management of hazards and that are
necessary to obtain safe and secure conditions and to comply with applicable
requirements.

Figure 2-1
: Basic Description of the RBSM Review Process
| Once an activity has been identified, the
evaluator will proceed to determine the ultimate driver for that activity,
i.e., the actual reason why it is being done. For the purposes of the RBSM
review process, drivers at a site or facility are divided into seven
categories: |
| A more complete listing of drivers that may affect your
facility can be found here. |
|
-
Federal and State Regulations
-
Legal Commitments
-
Department Of Energy Orders
-
Facility Specific Technical Safety Documents
-
National Commercial Standards
-
Technical / Vendor Specifications
-
Best Engineering / M
aintenance Practices
| This hierarchy goes from the most to the
least consequences of non-compliance with the driver. |
For each driver category
, the why’s and how’s of that activity are explored in order to fully
understand the need for conducting the activity, how that need is satisfied
(methodology), and the frequency for conducting the activity.
The RBSM Review Process
also seeks to determine if operations or conditions have changed significantly
enough such that the driver is (or may be) no longer applicable to that
activity. Further analysis is then applied to the specifics of each activity to
determine such questions as whether regulatory requirements or commitments can
be renegotiated, if the activity reflects changes made to the driver since the
inception of the activity, or whether the activity is being conducted more
rigorously than is required.
Once an activity is reviewed by the RBSM process
, it will be grouped into one of four categories (disposition categories) to
indicate a course of action for management to decide.
Distinguishing Characteristics of each Disposition Category
| Category Number |
Category
Name |
Category Distinguishing Characteristic |
| 1 |
Candidate for Cancellation |
- No driver can be found for activity
-
Facility conditions have changed making activity unnecessary
-
Current or future mission of facility makes activity unnecessary
-
Strong criteria exists to support this recommendation
|
| 2 |
Candidate for Frequency Change |
- Activity was being performed more frequently than
specified by driver
-
Strong criteria exists to support this recommendation
|
| 3 |
Candidate for Further Evaluation |
- Limited information on actual activity driver was
available
-
Driver may not be appropriate for activity reviewed
-
Indeterminate criteria exists to support evaluation
-
Regulatory relief could or should be sought for activity
-
Driver interpretation may be incorrect
|
| 4 |
No Further Evaluation Required |
- Activity scope and frequency was found to be valid
|
Together with driver(s) for the activity, the general information
provided on an activity assists management in identifying S&M activities
that may be modified in frequency or scope, or even eliminated, to free up
funding for mission-direct work. Additionally, because the process records the
time required for performing each activity, it is possible for management to
identify costs associated with activities being performed. With this
information, management is now able to better determine the precedence for
further reviewing the activities or group of activities identified with the RBSM
review process.
The outcome derived from this process is the end of the evaluation of an
activity. Management must still validate the recommendation from the RBSM
process and make a final decision regarding disposition of that activity. The
recommendation for disposition provides a starting point for facility
management to concur with and implement the results of the RBSM
process.
Who has used this process so
far?
The RBSM Review Process was first performed on a pilot basis at
Building 771
at the Rocky Flats Environmental Technology Site (RFETS). The purpose of this
pilot was to test the process methodology and provide important feedback that
would be used to enhance future reviews. As a result of this pilot, the RBSM
methodology is now available for complex-wide use on this website.
| This table lists the names of
facilities that have conducted an RBSM review. Also included are the major
areas that the review evaluated.
|
| Facility |
RBSM Review Areas |
| RFETS- Building 771 |
Environmental Compliance
Production Operations
Radiation Protection
Industrial Hygiene
Fire System Services
Utilities |
| Hanford- Building
324/327 |
Maintenance
Training
Radiation Protection
Nuclear Safety
Emergency Preparedness
Operations |
| Hanford- Tank Farms |
Radiation Protection |
| Hanford- K Basins |
Radiation Protection |
| Hanford- Treated
Effluent Disposal Facility (TEDF) |
Engineering
Operations |
| RFETS- Building 707 |
Maintenance
Industrial Hygiene
Environmental Protection
Waste Management
Operations
Fire Protection
Management Systems
Safeguards and Security
Nuclear Safety
Training
Radiation Protection |
| Hanford- Plutonium
Finishing Plant |
Maintenance
Operations
Engineering |
| Hanford- Tank Farms |
Operations
Radiation Protection |
| SRS- F Canyon
|
Radiation Protection |
|
A Summary of RBSM results
across the DOE Complex
Below is a compilation of results from each facility where an RBSM
evaluation has been conducted. And, of course
, the facility data is not presented in an order which would help to identify
the name of the site reviewed.
A Key to aide in the understanding of this table:
-
| Column 1 |
provides a generic identification for that
facility. |
| Column 2 |
identifies the disposition category in
which each recommendation was placed. |
| Column 3 |
delineates the number of labor-hours spent
annually performing the tasks within this disposition category. |
| Column 4 |
expresses the number of labor-hours that
could be spent performing the tasks within this disposition category after each
recommendation for change is implemented. |
| Column 5 |
shows the number of labor-hours that could
be potentially saved by implementing all of the recommendations within this
disposition category. |
| Column 6 |
shows the percentage of recommended
labor-hours saved per disposition category. |
| Column 7 |
highlights the percentage of these
potential labor-hours saved that fall under either Category 1 (Cancellation) or
Category 2 (Frequency Change). This delineation is important since
recommendations made under Category 1 or 2 are considered "low hanging fruit";
in other words, these savings can be readily achieved with little effort from
the affected facility (most require no more than a procedural change). |
| Facility |
Disposition
Category Determined During RBSM Review |
Annual
Activity Labor-Hrs (pre-RBSM Review) |
Annual
Activity Labor-Hrs (post-RBSM review) |
Potential
Labor Hrs Saved |
Percentage
of Total Hours Saved |
Percentage
of Hrs Saved under Category 1 & 2 |
| Facility A |
1 - Cancellation |
5505 |
0 |
5505 |
100% |
|
| 2 - Frequency Change |
11968 |
1999 |
9969 |
83% |
| 3 - Further Evaluation |
12591 |
8417 |
4174 |
33% |
| 4 - No Further Eval |
4100 |
4100 |
0 |
0% |
| TOTALS |
34164 |
14516 |
19648 |
58% |
45.3% |
|
| Facility B |
1 - Cancellation |
3921 |
137 |
3784 |
97% |
|
| 2 - Frequency Change |
188 |
92 |
96 |
51% |
| 3 - Further Evaluation |
11798 |
2978 |
8820 |
75% |
| 4 - No Further Eval |
15064 |
15064 |
0 |
0% |
| TOTALS |
30971 |
18271 |
12700 |
41% |
12.5% |
|
| Facility C |
1 - Cancellation |
0 |
0 |
0 |
0% |
|
| 2 - Frequency Change |
5590 |
1142 |
4448 |
80% |
| 3 - Further Evaluation |
21576 |
12424 |
9153 |
42% |
| 4 - No Further Eval |
2125 |
2125 |
0 |
0% |
| TOTALS |
29291 |
15691 |
13601 |
46% |
15.2% |
|
| Facility D |
1 - Cancellation |
199 |
2 |
197 |
99% |
|
| 2 - Frequency Change |
3496 |
1188 |
2324 |
66% |
| 3 - Further Evaluation |
7002 |
4503 |
2510 |
36% |
| 4 - No Further Eval |
9203 |
9147 |
56 |
1% |
| TOTALS |
19900 |
14840 |
5087 |
26% |
12.7% |
|
| Facility E |
1 - Cancellation |
4814 |
0 |
4814 |
100% |
|
| 2 - Frequency Change |
9131 |
2686 |
6445 |
71% |
| 3 - Further Evaluation |
19817 |
5001 |
14816 |
75% |
| 4 - No Further Eval |
36068 |
36068 |
0 |
0% |
| TOTALS |
69830 |
43755 |
26075 |
37% |
16.1% |
|
| Facility F |
1 - Cancellation |
3493 |
72 |
3421 |
98% |
|
| 2 - Frequency Change |
6428 |
3929 |
2499 |
39% |
| 3 - Further Evaluation |
19493 |
9554 |
9939 |
51% |
| 4 - No Further Eval |
41026 |
40973 |
53 |
0% |
| TOTALS |
70440 |
54528 |
15912 |
23% |
8.4% |
|
| Facility G |
1 - Cancellation |
3921 |
137 |
3784 |
97% |
|
| 2 - Frequency Change |
35 |
35 |
35 |
100% |
| 3 - Further Evaluation |
11798 |
2978 |
8820 |
75% |
| 4 - No Further Eval |
15064 |
15064 |
0 |
0% |
| TOTALS |
30818 |
18214 |
12639 |
41% |
12.4% |
|
| Facility H |
1 - Cancellation |
7228 |
59 |
7169 |
99% |
|
| 2 - Frequency Change |
16067 |
5942 |
10125 |
63% |
| 3 - Further Evaluation |
26773 |
12996 |
13777 |
51% |
| 4 - No Further Eval |
12511 |
12471 |
40 |
0% |
| TOTALS |
62579 |
31468 |
31111 |
50% |
27.6% |
|
| Facility I |
1 - Cancellation |
0 |
0 |
0 |
0% |
|
| 2 - Frequency Change |
14560 |
4160 |
10400 |
71% |
| 3 - Further Evaluation |
23493 |
14076 |
9417 |
40% |
| 4 - No Further Eval |
0 |
0 |
0 |
0% |
| TOTALS |
38053 |
18236 |
19817 |
52% |
27.3% |
|
| Complex Wide |
386046 |
229519 |
156590 |
41% |
19.4% |
And for those of you who say less is more, the following table provides an
abbreviated version of the information above:
| Facility
|
Annual Activity Labor-Hrs (pre-RBSM
Review) |
Annual Labor-Hrs (Post-RBSM Review) |
Potential Labor Hrs Saved |
Percentage of Total Hours Saved
|
Percentage of Hrs Saved under
Cancellation and Frequency Change Categories |
| A |
34164 |
14516 |
19648 |
58% |
45.3% |
|
| B |
30971 |
18271 |
12700 |
41% |
12.5% |
|
| C |
29291 |
15691 |
13601 |
46% |
15.2% |
|
| D |
19900 |
14840 |
5087 |
26% |
12.7% |
|
| E |
69830 |
43755 |
26075 |
37% |
16.1% |
|
| F |
70440 |
54528 |
15912 |
23% |
8.4% |
|
| G |
30818 |
18214 |
12639 |
41% |
12.4% |
|
| H |
62579 |
31468 |
31111 |
50% |
27.6% |
|
| I |
38053 |
18236 |
19817 |
52% |
27.3% |
|
| Complex Wide |
386046 |
229519 |
156590 |
41% |
19.4% |
But what about the implementation of these recommendations?
The results are mixed
, but generally one pattern has seemed to emerge-- facilities will move quickly
to implement those recommendations under categories 1 and 2 (Cancellation and
Frequency Change) but will disposition category 3 recommendations (Further
Evaluation) into some type of a long term improvement plan.
Specifically, we can share implementation data for a few facilities:
-
| Hanford K Basins - |
Implemented 80% of the Category 1 and 2
recommendations within 2-3 weeks of the review.
Implemented 10% of the Category 3 recommendations within 3 weeks.
Working on balance of Category 3 recommendations as time allows.
|
| Hanford PFP - |
Implemented 50% of Category 1 and 2
recommendations within the first 6 months of the review.
Implemented one savings recommendation during
the RBSM review process (saving $350,000 annually).
On-going review of all recommendations. |
| Hanford Radcon - |
Implemented 50% of all recommendations
within first year of review.
Implemented an additional 25% during the next 6 months. |
Viewing a sample RBSM
report
When an RBSM review has been completed
, a facility will usually receive a two volume report outlining the results of
the review process. Each volume has been designed to contain information that
is most pertinent to a particular level of reviewer (in other words, the level
of detail found in each volume has been tailored to the level of management
accessing this information).
Volume 1- The purpose of this section of the report is to:
-
| 1) |
document findings from the conduct of the Requirements
Based Surveillance and Maintenance (RBSM) review of your facility, |
| 2) |
provide recommendations for capturing the savings
identified, and |
| 3) |
identify those additional areas where the RBSM process
could be used to identify significant savings. |
The results of this effort and the recommendations are provided to support
decisions by your facility on the reallocation of identified savings to direct
mission work.
| It is intended (designed for and
anticipated) that upper management would normally read only this part of the
RBSM report; therefore, this part is written as an upper level document. |
Specifically, Volume 1:
-
| - |
Provides upper management with a synopsis of the RBSM
recommendations being made. Such a synopsis might look like this |
| Activity Evaluation Result Category |
Number of activities evaluated |
Current resources utilized in man-hours
per year |
Recommended resources to be utilized in
man-hours per year |
Potential resource savings in man-hours
per year |
| Cancellation |
48 |
7,228 |
59 |
7,169 |
| Frequency Change |
76 |
16,067 |
5,942 |
10,125 |
| Further Evaluation Needed |
53 |
26,773 |
12,996 |
13,777 |
| No Further Evaluation |
51 |
12,511 |
12,471 |
40 |
| Total |
228 |
62,580 |
31,469 |
31,111 |
Volume 1 will also:
-
| - |
Contain general background information about the RBSM
process as it applied to your facility. |
| - |
Provide management with a summary or "big picture" look
at opportunities and findings. (Volume 2 will then provide the specifics on
where this is a problem and what is recommended to correct it.)
A few observations repeated throughout many facilities include:
-
Lack of reliability-based engineering practices create over-conservative
surveillance frequencies - Without a reliability-based preventive
maintenance (PM) program in place, engineering and maintenance organizations
rarely review equipment or system performance to determine if PM frequencies
can be extended. Equipment failure histories are seldom used to set
surveillance frequencies. Also, in most cases, PM frequencies were initially
determined based on the vendor’s equipment usage factors; but as missions
change, equipment is seldom operated at the same rate as designed and
specified.
-
Unclear roles and responsibilities impact surveillance costs and oversight
- It is often difficult to determine what group or individual "has
responsibility" for a surveillance activity and as such no one maintains
control. Tasks go unreviewed for years. In other cases, multiple groups think
they have responsibility and often duplicate oversight efforts. This
duplication is often seen between the engineering staff and the licensing
staff.
-
Lack of facility integration is driving up costs
- This can be summed up by the saying "the right hand doesn’t know what the
left hand is doing." Different organizations are often performing similar tasks
without either realizing this redundancy or without evaluating how one group
might actually lesson the other’s workload by combining or sharing tasks.
-
Lack of worker and management acceptance of redundant computerized surveillance
data
- Equipment and/or plant surveillance data is often automatically collected by
computerized monitoring systems/components. However, due to a real or perceived
problem with relying on computer data, workers or management often manually
collect the same data.
-
Over-conservative surveillance frequencies inflate surveillance costs -
Often the justification for doing a required surveillance at twice the true
frequency, is that management would rather pay these additional costs than
"bear the consequences" of missing a required surveillance. Management should
rely on proper conduct of operations to ensure that required work is completed
on time.
|
Volume 2-
The purpose of this section of the report is to provide the reviewer with the
details to substantiate the observations and findings given in Volume 1.
| Normally the manager overseeing the RBSM evaluation
will assign technically knowledgeable individuals to review the RBSM
recommendations. The details provided in Volume 2 will allow this individual to
understand the thought process behind the reviewer's disposition. |
Generating an RBSM Report
The RBSM review methodology derives its recommendations through a
structured "interviewer – interviewee" process. An RBSM Evaluation Interview
Form
has been developed to guide the interviewer in this process. Each evaluated
activity is queried through the use of the interview form and the results of
all interviews are entered into a database for analysis.
The results of the analysis
are presented in two different formats, differing by the level of detail the
reviewer requires. The first report is a spreadsheet identifying such
identifying information as: name of activity, recommended disposition, and
potential re-allocatable hours. The intent is to easily identify
recommendations in a relatively brief format to follow. Details on how the
recommended disposition was derived are presented later. The analysis of 100
activities could be efficiently shown on a seven page spreadsheet and is
usually contained in Volume 1 of the RBSM Report.
An example of this report from the RFETS Building 771
project
.
And for the details
, the second report provides the reviewer with the full results from the
interview, including a disposition justification section where the interviewer
explains the "rationale" behind the recommended disposition for each activity.
It is expected that this report will be used by individuals assigned to
evaluate and implement the RBSM recommendations. An analysis of 100 activities
typically requires 200 pages. The detailed reports are contained in Volume 2 of
the RBSM report.
Although this report can be customized according to a facility’s needs, a
typical report has the following format:
RBSM Evaluation Report
United States Department of Energy
National Facility Deactivation Initiative
Report Number: 1
| Evaluator: ______________________ |
lnterviewee: ______________________ |
| Evaluator Organization: ______________________ |
Interviewee Organization: ______________________ |
| Evaluator Phone: ______________________ |
Interviewed Phone: ______________________ |
| Facility Name: |
| Activity: |
| Function: |
Drivers: |
|
| Other Functions: |
Primary Driver: |
|
| Procedure: |
Driver Required Frequency: |
|
| Directive Document: |
Actual Field Performance: |
|
|
Hours of Labor per activity: |
|
| Required Personnel: |
Annual Hours of Labor: |
|
| Other Personnel Affected: |
|
|
|
Potential Re-allocable Hours: |
Annually |
| Required/Actual Variance? |
|
| Facility Mission: |
|
| Brief Explanation of Facility Mission: |
Outstanding Issues: |
| Projected Termination Milestone: |
|
| Disposition Recommendation:
|
|
| Disposition Analysis:
|
|
| Other Efficiencies: |
|
|
Performing RBSM at your
facility
An RBSM Review can be performed at your facility in one of three
manners:
-
| - |
An internal effort
In this form, all individuals responsible for performing the interviews would
be made up of personnel from within the facility being evaluated. Those
individuals would be initially trained and mentored by experts in the RBSM
process.
|
| - |
An external effort
Under this format, the interviewers are composed of contract individuals from
outside the site who are expert in the application of the RBSM process. A lead
is assigned and reports directly to a facility manager. |
| - |
A combined effort
The lead interviewer is an expert to the RBSM process and the team is composed
from a combination of on and off site personnel. |
Experience has shown
us that there are advantages and disadvantages to each of these. However,
experience has also shown that the best overall method to ensure the greatest
results in the quickest manner is to utilize an experienced, dedicated,
unbiased, objective team totally composed of individuals from outside of the
facility.
Forming an RBSM Review Team
A thorough review
of surveillance and maintenance and other activities and drivers at a facility
requires the support of a review team that is experienced and knowledgeable of
the facility management and Department of Energy practices. To this end, each
team member conducting the interviews should generally have a background, that
will support implementation of the review.
| Recommended RBSM Review
Team Background |
| Understanding the nature and conduct of the RBSM review
process. |
| Experience with one or more or the following: fiscal
year planning and budget implementation, training development and
implementation, nuclear industry experience (in ES&H, radiological
controls, hazardous and radioactive waste management, environmental compliance,
maintenance, and conduct of operations). |
| Awareness/understanding of surveillance and maintenance
drivers (e.g., regulations, DOE Orders, and other requirements). |
| Knowledge of the facility under evaluation, including
its physical characteristics, operations and procedures. |
The facility personnel
, who during the interview will be providing the information for the RBSM
analysis, should have the following background.
| Recommended Background
for Facility Support Personnel |
| Direct involvement in the planning or line management
of the surveillance and maintenance activities being reviewed. |
| In-depth knowledge of the drivers and the basis for the
current surveillance and maintenance activities at the facility. |
| In-depth understanding of the conduct of operations
within the facility being reviewed. |
In many cases, facilities find that it is necessary to have two individuals
involved in the interview process, one with the necessary driver knowledge and
another who can discuss the field operation of the activity. This makes the
RBSM process more efficient and expeditious. However, in general, line managers
(production managers, utility managers, radiation protection managers, etc.)
are appropriate facility personnel since they are very familiar with the work
and common facility practices.
Team Members: Full or Part-time?
Forming an RBSM review team requires determining if the review team
participation will be on a full or part-time basis and how extensive a review
will be conducted. Generally, it is better for RBSM review team members to be
dedicated full-time to the review process rather than part-time. This applies
more for personnel who will be facilitating the RBSM review process than for
facility personnel participating, as review team members, in the interview
process.
Determining the Resources for the RBSM Review Team
Because the RBSM process is simple and straight forward, it can be easily
facilitated by dedicated personnel from within the facility as long as facility
personnel maintain an objective
outlook.
If the use of personnel from within the facility is not practical because of
labor not being available, the facility could also consider using personnel
from other facilities on site as resources to conduct the review. This option
is probably better for the following reasons:
-
Outside personnel can generally be more objective because they are not directly
involved in facility planning or management;
-
Outside personnel are not associated with the current facility operational
culture and practices; and
-
Outside personnel may bring different perspectives on how work can be performed
because of experiences gained in organizations external to the facility.
Lastly, if the use of personnel from other facilities on the site is not an
option, consultants familiar with the development and implementation of the
RBSM process may be brought in to conduct the reviews.
As a rule, the number of review team and facility personnel required to perform
an RBSM review will largely depend on the number of activities and facility
areas under evaluation. Other factors that will affect the use of personnel
time, such as the amount of time allotted for performing the review and the
level of detailed analysis needed by management to make decisions about which
activities the team should be evaluating, should be evaluated.
In general, the fewer the people involved in the interview process, the more
quickly the interview will be completed. However, individual facility and RBSM
review team members who possess as much of the required knowledge as possible
should be sought for the interviews to ensure a high quality product is
generated.
Organizing the Review Team for Maximum Effectiveness
Organizing the implementation of the RBSM review process is as simple as
developing knowledge of the goal or plan and then progressing to a systematic
division of the work among the members of the RBSM review team, as depicted in
the figure below.

Getting the Review Team Organized
Support Required from Other Facility Personnel
For other facility personnel, participating in the review process will
generally consist of supporting the needs of the review team. Below are some
steps to support the review team which will help to ensure a smooth review
process:
-
Define discrete facility work activities for each resource area
(Radiation Protection, Operations, etc.) that may be evaluated under the RBSM
review process;
-
Provide requirements documentation
(RCRA permits, authorization basis documents, conduct of operations, and other
regulatory documentation) that the review team can use to both conduct reviews
and tabulate the process data;
-
Assemble facility financial information
for the last fiscal year and year to date (detailed budgets, charge numbers,
manpower loading and other) with S&M activities being reviewed; and
-
Assign a facility point of contact who the team may call upon for
facility and site data.
Conducting Interviews - The RBSM Interview Form
The RBSM process is designed to be accomplished by the use of an interview
form. This provides a structured, balanced approach in determining the
disposition of an activity. This interview form is of two types depending on
the knowledge level and experience the interviewer has:
Self-directed -and- Contractor Facilitated
-
Self-directed:
This version of the RBSM Evaluation Form is designed for an interviewer with
little experience in the RBSM process or little technical or operational
knowledge of the area he/she is evaluating, and so in lies the benefit of using
this version. However, it doesn’t easily provide for flexibility in those cases
where an interview answer is "Yes, but…"
The format is a simple "YES/NO" question outline. The interviewer simply
follows the path outlined by the interviewee’s "YES/NO answers (i.e., If YES -
Go to Question #A-4; if NO, Go to Question #A-8). Ultimately, the interviewer
will end the questioning with a YES or NO and the statement "This activity is a
candidate for Cancellation" (or one of the other disposition categories).
To aide the interviewer in understanding the thought process behind this
methodology, a guidance package
is provided for each question posed by this interview form.
A copy of this form is provided below.
Requirements Based
Surveillance and Maintenance Review Process Interview Form
| General Information: |
| A. |
Evaluator: _______________ |
Organization: _______________ |
Ph: _______________ |
| B. |
Interviewee: _______________ |
Organization: _______________ |
Ph: _______________ |
| C. |
Activity Name:
_______________________________________________ |
|
General/Administrative
Support Mission/Facility
Support (Circle One) |
| D. |
Safety Related:
|
| E. |
Procedure#:
_______________________________________________ |
| F. |
Charge Number:
_______________________________________________ |
| G. |
Frequency for Conducting the Activity:
(Circle One)
| Hourly |
Shift |
Daily |
| Weekly |
Bi-weekly |
Monthly |
| Quarterly |
Semi-Annually |
Annually |
| Other: |
|
|
|
| H. |
Will the performance of this activity be
required until this facility is dispositioned? If no, when will the performance
of this activity no longer be required?
| [ ] |
Yes |
| [ ] |
No; Date or Terminating Event: _____________ |
|
| I. |
Approximate number of personnel and
man-hours required to complete the activity each time the activity is
performed? (Include all support personnel and pre- and post-evolution time) |
| Number of Personnel:
____________ Man-hours: ____________ |
| J. |
Comments: |
| A-1. |
Is the activity driven by a regulatory
requirement? ____________________ (List) |
Yes |
No |
|
Yes - Go to Question # A-2
No - Go to Question # A-4 |
| A-2. |
Have operations or conditions changed
significantly such that the driver is no longer applicable to this activity? |
Yes |
No |
|
Yes - "Activity is a candidate for cancellation"
No - Go to Question # A-3 |
| A-3. |
Can and/or should this requirement be
renegotiated? |
Yes/Maybe |
No |
|
Yes/Maybe - "Activity is a candidate for further
evaluation." Go To Section G
No - If Mission/Facility Support, then Go to Section B
If General/Administrative Support, then Go to Section E |
| A-4. |
Is the activity driven by a commitment to
the DNFSB or to a stakeholder group? |
Yes |
No |
|
Yes - Go to Question # A-5 ___________________ (List)
No - Go to Question # A-7 |
| A-5. |
Have operations or conditions changed
significantly such that the driver is no longer applicable to this activity? |
Yes |
No |
|
Yes - "Activity is a candidate for cancellation"
No - Go to Question # A-6 |
| A-6. |
Can and/or should this requirement be
renegotiated? |
Yes/Maybe |
No |
|
Yes/Maybe - "Activity is a candidate for further
evaluation." Go To Section G
No - If Mission/Facility Support, then Go to Section B
If General/Administrative Support, then Go to Section E |
| A-7. |
Is the activity driven by a DOE Order?
_______________ (List) |
Yes |
No |
|
Yes - Go to Question # A-8
No - Go to Question # A-14 |
| A-8. |
Have operations or conditions changed
significantly such that the driver is no longer applicable to this activity? |
Yes |
No |
|
Yes - "Activity is a candidate for cancellation"
No - Go to Question # A-9 |
| A-9. |
Has a documented evaluation been done to
establish the need and the frequency or level of effort for this activity? |
Yes |
No |
|
Yes - Go to question # A-10
No - Go to Question # A-1 1 |
| A-10. |
Has the activity been revised to reflect
the results of that evaluation? |
Yes |
No |
|
Yes - "Activity requires no further evaluation"
No - If Mission/Facility Support, then Go to Section B
If General/Administrative Support, then Go to Section E |
| A-11. |
Has the order been revised in the last 2
years? |
Yes |
No |
|
Yes - Go to Question # A-12
No - If Mission/Facility Support , then Go to Section B
If General/Administrative Support, then Go to Section E |
| A-12. |
Has the current activity been updated to
reflect the revised DOE Order? |
Yes |
No |
|
Yes - Go to Question # A-13
No - "Activity is a candidate for further evaluation." Go To Section G |
| A-13. |
Can and/or should relief be obtained from
performing all or part of this activity? |
Yes/Maybe |
No |
|
Yes/Maybe - "Activity is a candidate for further
evaluation." Go To Section G
No- If Mission/Facility Support, then Go to Section B
If General/Administrative Support, then Go to Section E |
| A-14. |
Is the activity addressed in an identified
technical safety document? |
Yes |
No |
| Comment:
_____________________________________ |
|
|
|
Yes - Go to Question # A-15
No - Go to Question # A-17 |
| A-15. |
Have operations or conditions changed
significantly such that the driver is no longer applicable to this activity? |
Yes |
No |
|
Yes - "Activity is a candidate for cancellation"
No - Go to Question # A-16 |
| A-16. |
Is the activity being conducted in
accordance with that technical safety document? |
Yes |
No |
| Comment:
_____________________________________ |
|
|
|
Yes - If Mission/Facility Support, then Go to Section C
If General/Administrative Support, then Go to Section F
No - "Activity is a candidate for further evaluation." Go To Section G |
| A-17. |
Is the activity being performed based on
national commercial standards? |
Yes |
No |
| List: _____________________________________ |
|
|
|
Yes - Go to Question # A-18
No - If General/Administrative Support, then Go to # A-22
If Mission/Facility Support, then Go To # A-19 |
| A-18. |
Have operations or conditions changed
significantly such that the driver is no longer applicable to this activity? |
Yes |
No |
|
Yes - "Activity is a candidate for cancellation"
No - If Mission/Facility Support, then Go to Section B
If General/Administrative Support, then Go to Section E |
| A-19. |
Is the activity being performed in
accordance with a technical or vendor specification? |
Yes |
No |
| Comment:
_____________________________________ |
|
|
|
Yes - Go to Question # A-20
No - Go to Question # A-22 |
| A-20. |
Have operations or conditions changed
significantly such that the driver is no longer applicable to this activity? |
Yes |
No |
|
Yes - "Activity is a candidate for cancellation"
No - Go to Question # A-21 |
| A-21. |
Has a graded approach been taken to the
performance of this activity? |
Yes |
No |
|
Yes - Go to Section D
No - "Activity is a candidate for further evaluation." Go To Section G |
| A-22. |
Is the activity based on best management
practices / best practices or on lessons learned?
(General / Admin Support) / (Mission / Facility Support) |
Yes |
No |
| Comment:
_____________________________________ |
|
|
|
Yes - Go to Question # A-23
No - "Activity is a candidate for cancellation" |
| A-23. |
Have operations or conditions changed
significantly such that the driver is no longer applicable to this activity? |
Yes |
No |
|
Yes - "Activity is a candidate for cancellation"
No - If Mission/Facility Support, then Go to Section C
If General/Administrative Support, then Go to Section F |
RBSM Prioritization Process Interview Form -
Section B
|
| B-1. |
Is the activity performed on a material? |
Yes |
No |
|
Yes - Go to Question # B-2
No - Go to Question # B-4 |
| B-2. |
Are there identified vulnerabilities with
this material in its current configuration? |
Yes |
No |
| Comment:
_____________________________________ |
|
|
|
Yes - Go to Question # B-3
No - "Activity is a candidate for a frequency change" |
| B-3. |
Is the activity being performed
specifically to address these vulnerabilities?
|
Yes |
No |
|
Yes - "Activity requires no further evaluation"
No - "Activity is a candidate for further evaluation." Go To Section G |
| B-4. |
Is the activity performed on a system or
one of its components? |
Yes |
No |
|
Yes - Go to Question # B-6
No - Go to Question # B-5 |
| B-5. |
Is this activity performed on an area/room
or on a piece of equipment? |
Area/room |
Equipment |
|
Area/Room - Go to Question # B-10
Equipment - Go to Question # B-6 |
| B-6. |
Is the activity being conducted or
is the system/component or equipment being operated to support a
current or future mission? (circle one) |
Yes |
No |
|
Yes - Go to Question # B-7
No - "Activity is a candidate for cancellation" |
| B-7. |
Is the activity being conducted or
is the system/component or equipment being operated for a safety
related purpose? (circle one) |
Yes |
No |
|
Yes - Go to Question # B-8
No - Go to Question # B-9 |
| B-8. |
Is this safety related activity being
conducted at a level greater than the minimal level required? |
Yes |
No |
|
Yes - "Activity is a candidate for a frequency change"
No - "Activity requires no further evaluation" |
| B-9. |
Is the activity being conducted at a level
greater than the minimal level required? |
Yes |
No |
|
Yes - "Activity is a candidate for a frequency change"
No - "Activity is a candidate for further evaluation" |
| B-10. |
Is the activity being conducted to support
a current or future mission? |
Yes |
No |
|
Yes- Go to Question # B-11
No - "Activity is a candidate for cancellation" |
| B-11. |
Is this activity being done for a safety
related purpose? |
Yes |
No |
|
Yes - Go to Question # B-12
No - Go to Question # B-13 |
| B-12. |
Is this safety related activity being
conducted at a level greater than the minimal level required? |
Yes |
No |
|
Yes - "Activity is a candidate for a frequency change"
No - "Activity requires no further evaluation" |
| B-13. |
Is this activity being conducted at a level
greater than the minimal level required? |
Yes |
No |
|
Yes - "Activity is a candidate for a frequency change"
No - "Activity is a candidate for further evaluation." Go To Section G |
RBSM Prioritization Process Interview Form -
Section C
|
| C-1. |
Is the activity performed on a material? |
Yes |
No |
|
Yes - Go to Question # C-2
No - Go to Question # C-4 |
| C-2. |
Are there identified vulnerabilities with
this material in its current Configuration? |
Yes |
No |
|
Yes - Go to Question # C-3
No - "Activity is a candidate for a frequency change" |
| C-3. |
Is the activity being performed
specifically to address these vulnerabilities? |
Yes |
No |
|
Yes - "Activity requires no further evaluation"
No - "Activity is a candidate for further evaluation." Go To Section G |
| C-4. |
Is the activity performed on a system or
one of its components? |
Yes |
No |
|
Yes - Go to Question # C-6
No - Go to Question # C-5 |
| C-5. |
Is this activity performed on an area/room
or on a piece of equipment? |
Area/room |
Equipment |
|
Area/Room - Go to Question # C-6
Equipment - Go to Question # C-6 |
| C-6. |
Is the activity being conducted or
is the system/component or equipment being operated to support a
current or future mission? (circle one) |
Yes |
No |
|
Yes - Go to Question # C-7
No - "Activity is a candidate for cancellation" |
| C-7. |
Is the activity being conducted or
is the system/component or equipment being operated for a safety
related purpose? (circle one) |
Yes |
No |
|
Yes - "Activity requires no further evaluation"
No - "Activity is a candidate for further evaluation." Go To Section G |
RBSM Prioritization Process Interview Form -
Section D
|
| D-1. |
Is the activity performed on a system or
one of its components? |
Yes |
No |
|
Yes - Go to Question # D-3
No - Go to Question # D-2 |
| D-2. |
Is this activity performed on an area/room
or on a piece of equipment? |
Area/Room |
Equipment |
|
Area/Room - Go to Question # D-3
Equipment - Go to Question # D-3 |
| D-3. |
Is the activity being conducted or
is the system/component or equipment being operated to support a
current or future mission? (circle one) |
Yes |
No |
|
Yes - Go to Question # D-4
No - "Activity is a candidate for cancellation" |
| D-4. |
Is the activity being conducted or
is the system/component or equipment being operated for a safety
related purpose? (circle one) |
Yes |
No |
|
Yes - "Activity requires no further evaluation"
No - "Activity is a candidate for further evaluation." Go To Section G |
RBSM Prioritization Process Interview Form -
Section E
|
| E-1. |
Does this activity involve the management
of records, data, information, etc.?
|
Yes |
No |
|
Yes - Go to Question # E-2
No - Go to Question # E-4 |
| E-2. |
Is this the only process on-site that can
be used to perform this same task? |
Yes |
No |
|
Yes - Go to Question # E-3
No - "Activity is a candidate for further evaluation." Go To Section G |
| E-3. |
Is the activity being conducted at a level
greater than the minimal level required? |
Yes |
No |
|
Yes - "Activity is a candidate for a frequency change"
No - "Activity requires no further evaluation" |
| E-4. |
Does the activity involve the development
or review of policies, procedures or work plans? |
Yes |
No |
|
Yes - Go to Question # E-5
No - Go to Question # E-8 |
| E-5. |
Is the activity being done for a safety
related purpose? |
Yes |
No |
|
Yes - Go to Question # E-6
No - Go to Question # E-7 |
| E-6. |
Is the activity being conducted at a level
greater than the minimal level required?
|
Yes |
No |
|
Yes - "Activity is a candidate for a frequency change"
No - "Activity requires no further evaluation" |
| E-7. |
Is the activity being conducted at a level
greater than the minimal level required?
|
Yes |
No |
|
Yes - "Activity is a candidate for a frequency change"
No - "Activity is a candidate for further evaluation." Go To Section G |
| E-8. |
Does the activity involve personnel or the
procurement of goods and services? |
Personnel |
Procurement |
|
Personnel - Go to Question # E-9
Procurement of Goods/Services - Go to Question # E-19 |
| E-9. |
Does the activity involve personnel
training or other routine requirements? |
Yes |
No |
|
Yes - Go to Question # E-10
No - Go to Question# E-13 |
| E-10. |
Does the activity support the current job
assignment of the individual? |
Yes |
No |
|
Yes - Go to Question # E-11
No - "Activity is a candidate for cancellation" |
| E-11. |
Is the activity being provided/conducted
more frequently than required? |
Yes |
No |
|
Yes - "Activity is a candidate for a frequency change"
No - Go to Question # E-12 |
| E-12. |
Do all the personnel in this job
classification need to meet this requirement? |
Yes |
No |
|
Yes - "Activity requires no further evaluation"
No - "Activity is a candidate for further evaluation." Go To Section G |
| E-13. |
Does this involve activities related to
stakeholder support? |
Yes |
No |
|
Yes - Go to Question # E-14
No - Go to Question # E-15 |
| E-14. |
Is the activity conducted at a level
greater than that committed to? |
Yes |
No |
|
Yes - "Activity is candidate for a frequency change"
No - "Activity requires no further evaluation" |
| E-15. |
Does the activity involve the supervision
or oversight of personnel? |
Supervision |
Oversight |
|
Supervision - Go to Question # E-16
Oversight - Go to Question # E-17 |
| E-16. |
Does this activity involve the
management/supervision of fewer than five direct reports? |
Yes |
No |
|
Yes - "Activity is a candidate for a frequency change"
No - "Activity requires no further evaluation" |
| E-17. |
Does the driver specify the amount or
frequency of oversight? |
Yes |
No |
|
Yes - Go to Question # E-18
No - "Activity is a candidate for further evaluation." Go To Section G |
| E-18. |
Is the activity being performed at the
specified frequency? |
Yes |
No |
|
Yes - "Activity requires no further evaluation"
No - "Activity is a candidate for a frequency change" |
| E-19. |
Is the procurement related to an identified
safety class item? |
Yes |
No |
|
Yes - "Activity requires no further evaluation"
No - Go to Question # E-20 |
| E-20. |
Are safety class requirements being applied
anyway? |
Yes |
No |
|
Yes - "Activity is a candidate for further evaluation."
Go To Section G
No - "Activity requires no further evaluation" |
RBSM Prioritization Process Interview Form -
Section F
|
| F-1. |
Does this activity involve the management
of records, data, information, etc.? |
Yes |
No |
|
Yes - Go to Question # F-2
No - Go to Question # F-3 |
| F-2. |
Is this the only process on-site that can
be used to perform this same task? |
Yes |
No |
|
Yes - "Activity requires no further evaluation"
No - "Activity is a candidate for cancellation" |
| F-3. |
Does the activity involve the development
or review of policies, procedures or work plans? |
Yes |
No |
|
Yes - Go to Question # F-4
No - Go to Question # F-5 |
| F-4. |
Is the activity done for a safety related
purpose? |
Yes |
No |
|
Yes - "Activity requires no further evaluation"
No - "Activity is a candidate for further evaluation." Go To Section G |
| F-5. |
Does the activity involve personnel or the
procurement of goods and services? |
Personnel |
Procurement |
|
Personnel - Go to Question # F-6
Procurement of Goods/Services - Go to Question # F-11 |
| F-6. |
Does the activity involve personnel
training or other routine requirements? |
Yes |
No |
|
Yes - Go to Question # F-7
No - Go to Question # F-9 |
| F-7. |
Does the activity support the current job
assignment of the individual? |
Yes |
No |
|
Yes - Go to Question # F-8
No - "Activity is a candidate for cancellation" |
| F-8. |
Do all the personnel in this job
classification need to meet this requirement? |
Yes |
No |
|
Yes - "Activity requires no further evaluation"
No - "Activity is a candidate for further evaluation." Go To Section G |
| F-9. |
Does the activity involve the supervision
or oversight of personnel?
|
Supervision |
Oversight |
|
Supervision - Go to Question # F-10
Oversight - "Activity is a candidate for further evaluation." Go To
Section G |
| F-10. |
Does this activity involve the
management/supervision of fewer than five direct reports? |
Yes |
No |
|
Yes - "Activity is a candidate for a frequency change"
No - "Activity requires no further evaluation" |
| F-11. |
Is the procurement related to an identified
safety class item?
|
Yes |
No |
|
Yes - "Activity requires no further evaluation"
No - Go to Question # F-12 |
| F-12. |
Are safety class requirements being applied
anyway? |
Yes |
No |
|
Yes - "Activity is a candidate for further evaluation."
Go To Section G
No - "Activity requires no further evaluation" |
RBSM Prioritization Process Interview Form -
Section G
|
| 1. |
For this "Further Evaluation" activity, the
sub-bin is: (Circle One) |
|
|
|
A - Incomplete information
Comment:
B - Intent and/or appropriateness
Comment:
C - Further review of activities
Comment:
D - Further review/relief required
Comment:
|
Contractor facilitated:
This version of the RBSM Evaluation Form is for the experienced RBSM
interviewer, since the intent of this form is to guide the interviewer by
collecting the information necessary for making a disposition recommendation.
Because this form is intended to be used by experienced interviewers, no
guidance package is provided.
A copy of this form is provided below.
Requirements Based
Surveillance and Maintenance (RBSM) Evaluation
United States Department of Energy
National Facility Deactivation Initiative
____________________________
Evaluator |
_______________________________
Interviewee |
____________________________
Evaluator Organization |
_______________________________
Interviewee Organization |
____________ ______________
Evaluator Phone # |
____________ ______________
Interviewee Phone # |
|
| Facility
Name:___________________________________________________________ |
| Activity:________________________________________________________________ |
Function: (Check one)____Operations
| ____ |
Radiation Protection |
____ |
Training & Qualification |
| ____ |
Maintenance-Electrical |
____ |
Management Systems |
| ____ |
Quality Assurance |
____ |
Configuration Management |
| ____ |
Emergency Management |
____ |
Safeguards & Security |
| ____ |
Engineering Program |
____ |
Construction Program |
| ____ |
Fire Protection |
____ |
Packing & Transportation |
| ____ |
Environmental Restoration |
____ |
Decontamination & Decommissioning |
| ____ |
Waste Management |
____ |
Research & Development |
| ____ |
Nuclear Safety |
____ |
OSHA/Industrial Hygiene |
| ____ |
Environmental Protection |
____ |
Other__________________________ |
|
| Procedure:_____________________________________________________________ |
| Directive
Document:_____________________________________________________ |
| Driver:________________________ |
Primary Driver:_____________________ |
| Driver Required
Frequency:_______________________________________________
|
Actual Field Frequency: (Check One)
|
|
____Hourly |
____Shift____ |
| ____Daily |
____Weekly |
____Bi-Weekly |
____Monthly |
| ____Quarterly |
____Semi-Annually |
____Annually |
Other_________ |
|
| Required vs Actual Variance
Explanation:__________________________________ |
| Personnel
Required:_____________________________________________________ |
| Other Personnel
Affected:________________________________________________ |
| Time to perform Activity:____________
Annual Hours of Labor:____________ |
| Potential Hours to be
Re-Allocated:___________________________Annually |
| Facility Mission: (Check one) _____Current
______Past_____Future |
| Brief Explanation of Facility Mission:
|
| List Milestones for Activity Termination: |
Disposition Recommendation: (Check One)
| _____Cancellation |
_____Further Evaluation |
| _____Deferral or Frequency Change |
_____No Further Evaluation |
|
|
| Disposition Analysis:
|
| Other Possible Efficiencies: |
RBSM Guidance Package
The RBSM Guidance Package that includes the flow charts associated with the
self-directed RBSM Interview Form is available in the following links:
1 - Entire RBSM Guidance Package
2 - Interview form